Application analysis of high-efficiency and energy-saving high-frequency pipe making machines

Relatively speaking, the high-frequency welded pipe equipment consumes the most electricity on the production line of welded pipe manufacturers. Therefore, the efficiency of high-frequency welded pipe equipment directly affects the energy consumption per unit of the enterprise, and has a direct decisive effect on the production cost of the enterprise, while the power consumption efficiency of high-frequency welding machines is restricted by many external factors.

The main application measures for high-frequency welded pipe equipment to achieve high efficiency and energy saving include:

1. Adopt frequency conversion control technology to realize the matching of welded pipe output and power consumption, and supply power on demand.

2. Use the energy recovery device to recycle the invalid energy in the welding process and reduce the loss.

3. Optimize electrode structure design, concentrate electric energy, and reduce magnetic leakage loss.

4. Improve the power control circuit, improve the power factor, and reduce the no-load loss.

5. Strengthen the maintenance of the electrical components of the equipment to ensure good contact and reduce contact resistance loss.

6. Precisely control the welding pressure to avoid energy waste caused by excessive pressure.

7. Reasonably set up the automation system to avoid energy waste during manual operation.

8. Use waste heat for preheating, reduce starting current, and realize energy reuse.

9. Use new energy such as photovoltaic power supply to reduce operating costs.

10. Regularly test the energy efficiency parameters of equipment and evaluate the energy saving effect.

Through these means, the overall working efficiency of high-frequency welded pipe equipment can be improved and the goal of energy saving can be achieved.